Daltile Campus Expansion Phase I
Dickson, Tennessee
Architect
Project Size
Duration
18 Months
The Daltile projects encompass a comprehensive redevelopment and expansion of existing facilities, structured in two distinct phases aimed at enhancing manufacturing capacity, storage, and overall operational efficiency. Phase 1 focuses on adaptive re-use and expansion, beginning with the renovation and reconfiguration of approximately 350,000 square feet of existing manufacturing, support, and office spaces. This work includes the integration of state-of-the-art manufacturing equipment and support systems designed to streamline operations and improve productivity.
In addition to the adaptive re-use scope, Phase 1 includes several major new construction elements: a 70,000 square foot addition featuring a 95-foot tall body preparation building and receiving area; a 175,000 square foot automated warehouse designed around a modern storage and retrieval system to enhance inventory management; and a 1,250 square foot resin storage building to improve material handling and safety. Structural enhancements within the existing facility include the installation of a new four-level concrete mixing mezzanine and the integration of six bridge cranes, supporting efficient material movement and workflow throughout both the expanded and existing buildings.
Dickson, Tennessee
Daltile Campus Expansion Phase II
DCi
79,000 Square Feet
Duration
20 Months
Phase 2 includes a series of targeted building additions and infrastructure upgrades designed to support increased production capacity and operational efficiency. The scope features a 1,250 square foot expansion to the existing resin storage building to accommodate growing material needs, along with a 2,500 square foot truck unloading canopy that provides a sheltered, weather-protected area for efficient material handling. Additional vertical and horizontal expansions include a 26,500 square foot high-bay addition to support large-scale manufacturing and storage, as well as a 42,300 square foot warehouse addition to increase storage capacity and streamline logistics operations.
Supporting utilities and process infrastructure are also a key component of Phase 2. The project includes a 2,700 square foot water treatment addition, complemented by a 6,000 square foot equipment and tank pad to house the systems required for treatment operations and environmental compliance. Within the Phase 2 building additions, an additional production line will be integrated, complete with new silos and conveyor systems, including the construction of a 15-foot deep silo pit to support the expanded production line infrastructure.
DCi
496,283 Square Feet
Architect
Project Size
